Customized Small Corrugated Cardboard Boxes
Customized small corrugated cardboard boxes are a popular choice for shipping products. They’re durable and affordable. They also offer a variety of printing options.
Choose from a wide selection of designs, styles, and colors. From simple mailers to premium-standard white for a high-end, neutral feel or rustic, natural-looking brown, the choices are endless.
Corrugated Paperboard
Corrugated cardboard is the best choice for direct-to-consumer shipping and subscription boxes. Using attractive boxes makes it more likely that customers will post unboxing videos on social media, which provides free advertising for your business.
Invented by architects, the wavy flutes in corrugated fiberboard are stronger than flat liner board and offer an excellent printing surface. It is made of recycled paper and is an environmentally-friendly option for packaging.
A popular closure type for corrugated Customized small corrugated cardboard boxes boxes is a regular slotted container (RSC). This box is easy to assemble and takes up less storage space than tuck flaps or glued trays. The inner flaps of a RSC box completely overlap each other, which provides additional cushioning and stacking strength.
Litho Lamination
Corrugated litho lamination provides superior printing surfaces for retail and shelf-ready packaging. Greif offers litho lamination for a wide range of corrugated board combinations, including single wall, double-wall, and more.
Litho lamination is ideal for high-resolution graphics that are durable and visually attractive. This print method also has the benefit of enabling companies to easily change the look of their packaging.
However, the litho print process does come with longer lead times due to the time it takes to produce print plates. For brands that have a need to change their packaging on a regular basis, digital printing may be a better option. It offers fast turnaround and eliminates the cost of purchasing print plates.
Digital Printing
As e-commerce and subscription boxes continue to rise in popularity, brands are increasingly seeking out high-impact graphics that elevate unboxing experiences. This has led to an increased demand for printing options that can support unique branding.
Digital printing is one option that has emerged to meet this need. It uses an advanced print head technology to produce vibrant colors and intricate designs. It also eliminates the need for costly printing plates, making it ideal for short runs.
For the best results, it is important to choose a printer that offers G7 Master Facility Colorspace certification. This ensures absolute color consistency across your entire run. It is also helpful to use native artwork files for the best color reproduction.
Flexographic Printing
Many companies use flexographic printing to make their packaging stand out. Pizza boxes, paper towels, seasonal candy wrappers, and metal panels for roofing and siding are some examples of products that use flexography.
Printing with flexography isn’t as easy as it seems, though. For example, a specialized printing plate must be made for each color of corrugated. This process can be costly and time-consuming.
Fortunately, advances in flexography are making it easier to produce high-quality graphics. For example, LUX ITP EDGE, a new photopolymer plate from MacDermid, features flat-top dots that are stable at fine line screens and high resolutions. This technology is becoming increasingly popular for flexo printing on corrugated.
Die-Cutting
Die-cut boxes allow for a snug fit of products inside. They also reduce product waste and save costs as they don’t require the use of foam packaging pellets and pillow inserts during shipping and warehousing.
During the manufacturing process, companies can design the exterior of the box with graphics that enhance brand recognition. This allows businesses to stand out on store shelves and make their products more visible to customers.
This type of box is made using a digital CAD table that allows for quicker production than analog machines and requires no steel die. It is a great option for smaller orders. It can be made in various sizes and can accommodate different materials.
Embossing
Embossing is a great way to add some extra flair to your packaging. It looks best when used to highlight specific sections of a design. Text, logos, a single image, and initials are all good choices.
Corrugated boxes are durable and strong, making them ideal for shipping products to customers. They can also be customized with windows and handles for added convenience.
Custom-sized corrugated boxes can save you money by reducing the amount of space your product takes up in transit. They’re also easy to assemble and take up less storage space than standard boxes. In addition, they’re made from recycled materials, which makes them an eco-friendly choice for your business.
Foiling
Whether you are shipping fragile Customized hang tag goods or displaying them in retail, you need a box that protects and holds your products. Fortunately, there are many options for customizing corrugated boxes to fit your needs.
The first step is to select a design that aligns with your brand voice. This is essential because the packaging you choose will influence perceptions of your brand.
Digital printing is a fast and cost-effective process. It eliminates several physical stages of traditional printing, such as creating films and color proofs. It also allows for a high-resolution print. This type of printing is best for short-to medium print runs. Its downside is the minimum dot, which limits the tonal range that can be printed.
Printing Options
There are many different printing options for your corrugated cardboard boxes, each with its own pros and cons. You should weigh these carefully and select the one that best suits your business goals.
Digital printing is a great option for high-resolution graphics, photo-realistic images, and short production runs. This method is also more environmentally friendly than other options.
Screen printing is an alternative to digital printing and can add a tactile texture to your packaging. It can also help your colors pop for maximum brand recognition. However, it is not ideal for large volume runs. It is also more expensive than other options.