Corrugated Box Customization
Corrugated box customization is a great way to improve the unboxing experience. The right design can help you increase customer satisfaction and brand loyalty.
You can choose from a variety of finishes and printing options. You can also opt for inserts and dividers made of corrugated fiber. These can be added to your primary package to protect and support fragile products during shipping.
Strength
Corrugated boxes are designed to protect the product inside, so it’s important that they have the strength to get to their final destination without damage. Customers don’t like to receive packaging that looks ragged or beat up, and it can impact how they perceive your business.
To improve the strength of your customized corrugated box, you can choose to increase the thickness of the material or use an anti-static coating. You can also customize the fluting, which consists of arched paper that creates vertical columns and adds stiffness to the box. Using a fluted core, which is reinforced with liners, provides additional strength to support heavy loads and withstand harsh environments.
The ridges and grooves on each side of a corrugated sheet give it anisotropic strength, meaning that it can withstand a higher amount of force on one direction than on another. This helps the box Corrugated box customization maintain its shape during transit and shipping, and it can withstand a variety of stresses, such as impact and troughs. Two tests can be used to determine the strength of a corrugated box: the Mullen Test and the Edge Crush Test. Both of these tests are conducted on the box’s exterior and provide quick specifications, including ECT rating and Box Manufacturer’s Certificate (BMC).
A box’s strength can be further enhanced by its internal construction, liner type, and moisture content. A BMC is printed on the bottom flaps of a box and is useful for quickly identifying specific details about the box, such as the ECT rating, box weight limit, ring and flat crush testing results, and the box maker’s name.
Durability
In addition to a sturdy structure, corrugated boxes can be printed with company logos and designs. This customization can help distinguish a brand on the shelf and increase sales by attracting impulse purchases. In fact, a recent Mentos study found that high-quality custom packaging influences purchase decisions. It is possible to create a unique design that reflects the brand and product’s personality without risking the integrity of the box’s contents.
The durability of custom corrugated packaging can be tested using a variety of methods. One way is to perform the edge crush test, which measures how much force is required to crush a box’s edges. Another is the Mullen test, which tests the box’s strength by putting pressure on it until it breaks.
Aside from the flutes themselves, corrugated boxes can also be reinforced with liners that add strength to the cardboard. These liners can be made of different materials, such as paperboard, and are adhered to the fluted core to provide additional Corrugated box supplier protection. This type of packaging is commonly used to ship electronics, pharmaceuticals, and other high-value goods.
Regardless of the size of your business, a well-designed custom box will elevate your brand image and reinforce the values of your organization. Moreover, eco-friendly packaging is becoming more important in today’s marketplace. Many manufacturers are committed to creating recyclable packaging that contributes to the environment and encourages consumers to recycle their products.
Flexibility
Using custom packaging is a great way to distinguish your product from other competitors. It is also an excellent way to promote your business and make a lasting impression on your customers. Corrugated boxes are an excellent choice for many types of products, and they are available in a variety of sizes. In addition, they can be printed with a range of colors and finishes.
There are various ways to customize corrugated boxes, from the shape to the size and thickness of the walls. This is possible because of the flexibility of this material. It is also durable, which makes it ideal for shipping. Moreover, it is a recyclable material, which means that the packaging will be returned to nature after its life cycle is complete.
The manufacturing process of corrugated boxes is a multi-step process that starts with the use of specialized machinery to cut and perforate panels for insertion. The panels are then creased and slotted to create the basic form of the box. The inner and outer liners are then assembled together. Once the structural design is complete, printing can be done on both sides of the box.
There are a number of different options for print on corrugated boxes, including digital printing, flexographic printing, and litho lamination. Lithographic printing is the most common and involves a flexible printing plate that is attached to a rotating cylinder. The plate has a specific pattern that repels ink from certain areas of the design, which results in clean, crisp lines.
Printing
Corrugated boxes can be printed with any design that you want, including custom graphics, text, and inserts. These can be used to protect delicate or valuable products during shipping, as well as to add an element of fun. You can choose to print your designs directly onto the corrugated box or use a pre-printing method. The pre-printing process involves laying down the image on a smooth material before laminating it to the corrugated. This can be more cost-effective than printing directly on the corrugated, and it provides better print quality if you are using photo-realistic images or high volumes.
Another option for printing on corrugated is lithographic printing. This process uses high-quality polymer plates that are designed with different colors for each individual plate. These are then attached to large rotating cylinders that print on the corrugated. The advantage of lithographic printing is that it produces high-quality images with good color consistency. However, it may not be suitable for very intricate designs or for packaging that requires a lot of different colors.
Digital printing is a modern solution for corrugated box customization that eliminates the need for printing plates and reduces production time. It is especially useful for short-run orders and ecommerce sales, where personalized details are important. It also allows for variable data printing, which can include a customer’s name or a special message.
